System Design Service
Concrete Repair System for Beams/Slabs/Columns
Complete structural repair solution using Drylex systems for restoring damaged concrete elements in beams, slabs, and columns. Professional-grade materials and application methods ensure long-term structural integrity.
Typical Defects
🔧
Spalling
Surface deterioration and loss of concrete cover exposing reinforcement
⚙️
Corrosion
Rust formation on steel reinforcement leading to expansion and cracking
📐
Cracking
Structural or non-structural cracks affecting integrity and durability
System Steps
1
Surface Preparation (Mechanical)
Remove all loose, damaged concrete and prepare substrate for repair
Key Activities:
Remove loose concrete and debris
Expose sound concrete substrate
Clean surface thoroughly
Ensure proper surface profile
2
Steel Cleaning + Anti-Corrosion
Clean reinforcement steel and apply anti-corrosion treatment
Recommended Product: DURACOR 1K
Key Activities:
Remove rust and scale from reinforcement
Apply DURACOR 1K anti-corrosion primer
Protect steel from future corrosion
Ensure proper adhesion for repair mortar
3
Repair Mortar / R4 Class
Apply structural repair mortar meeting R4 class requirements
Key Activities:
Select appropriate R4 class repair mortar
Mix according to manufacturer specifications
Apply in layers if thickness exceeds 50mm
Ensure proper compaction and consolidation
4
Fairing Coat
Apply fairing coat for smooth finish and surface leveling
Key Activities:
Apply thin fairing coat for surface leveling
Achieve smooth, uniform finish
Prepare surface for protective coating
5
Protective Coating
Apply protective coating system for long-term durability
Recommended Product: PROTECT S 795
Coating Types:
- Acrylic coatings
- Epoxy coatings
- Silane-siloxane treatments (PROTECT S 795)
Key Activities:
Select appropriate protective coating
Apply according to system specifications
Ensure proper film thickness
Protect against environmental exposure
Related Products
Anti-Corrosion
DURACOR 1K
Anti-corrosion primer for steel reinforcement
Repair Materials
R4 Class Repair Mortars
Structural repair mortars meeting R4 performance class
Protective Coatings
PROTECT S 795
Silane-siloxane protective coating
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